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Industrial Plug Valve

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MOQ : 1 Unit

Industrial Plug Valve Specification

Material
Cast Iron / Stainless Steel / Carbon Steel

Valve Type
Quarter Turn

Features
Compact design, low friction operation, easy maintenance

Valve Size
DN15 to DN300

Control System
Manual Lever or Gear Operated

Connection Type
Flanged / Screwed / Socket Weld

Application
Industrial fluid control applications

Sealing
PTFE or Elastomer

Voltage
Not applicable (manual)

Structure
Plug type

Type
Plug Valve

Power
Manual

Pressure
Up to 16 bar

Media
Water, Gas, Oil, Chemical

Port Size
1/2 inch to 12 inch

Temperature
-10C to 120C

Disc
Solid metal plug

Pin
2 or 3-pin design (as per size)

Flow Direction
Bi-directional

End Connections
ANSI B16.5 or DIN standard compatible

Operation Pressure Range
Up to 25 bar

Mounting Position
Horizontal or vertical

Body Coating
Epoxy powder coated for corrosion resistance

Package Type
Export standard wooden case

Testing Standard
API 598 leak test

Working Life
Up to 10,000 cycles

Design Standard
BS 5157 / API 599

Handle Type
Detachable lever or gear operator

About Industrial Plug Valve

Application : Isolation

Features / Benefit : Full Jacketed Design,

Multiple Connection for proper jacket drainage,

Specially designed for circulation of hot or

coldliquid or gasBi Directional Flow Inline PTFE Sleeve surrounds

the Plug Unique Body & Plug Design for Low Torque

Operation Self-Sealing Design suitable for vacuum

service, low maintenance cost cavity free,

Ansi Class / Rating : 150#, 300#

Design Standard : API 599

Testing Standard : API 598, 100 % dielectrically spark tested

F to F Standard : ASME B16.10

End Connection Standard : ASME B16.5

Size : 15 mm to 300 mm

Materials Body : WCB, CF8, CF8M, Hast Alloy,

Super Duplex, Alloy 20, LCB etc

Plug , Stem : WCB, CF8, CF8M, Hast Alloy,

Super Duplex, Alloy 20, LCB etc

Sleeve : PTFE

Jacket : MS, Stainless Steel

Ends : Flanged End, Socket Weld End

Operation Manual, Pneumatic, Electric

Robust Design and Superior Corrosion Resistance

Built from high-quality cast iron, stainless steel, or carbon steel, this industrial plug valve is protected with an advanced epoxy powder coating, delivering extended corrosion resistance even in harsh environments. Its plug-type structure, solid metal plug disc, and PTFE or elastomeric sealing ensure reliable shutoff performance.

Versatile Application and Standards Compliance

Compatible with both ANSI B16.5 and DIN flange standards, this plug valve is suitable for a wide variety of industrial fluid control systems. It has been rigorously tested to API 598 standards for leak-tightness and meets design requirements of BS 5157 and API 599, guaranteeing dependable operation up to 10,000 cycles.

Flexible Operation and Easy Maintenance

Operators may choose between a detachable manual lever or a gear operator for precise flow control, enabling effortless quarter-turn operation. The valve can be mounted horizontally or vertically to fit various installation layouts, and its compact, low-friction build simplifies ongoing maintenance tasks.

FAQs of Industrial Plug Valve:

Q: How does the epoxy powder coating enhance the durability of the plug valve?

A: The epoxy powder coating provides superior resistance to corrosion, protecting the valve body against harsh chemicals, moisture, and environmental factors common in industrial fluid control. This ensures a longer service life, reduced maintenance costs, and reliable performance in demanding applications.

Q: What end connection standards are supported, and how do I select the appropriate one?

A: This plug valve is compatible with ANSI B16.5 and DIN standards, as well as flanged, screwed, or socket weld connections. The choice depends on your systems specifications and regional piping standards; consult your project requirements to determine the appropriate connection type.

Q: When should I use the detachable lever versus the gear operator for valve control?

A: The detachable lever is recommended for smaller valves and quick manual operation, while the gear operator provides mechanical advantage, making it suitable for larger sizes or installations where greater torque is needed for smooth quarter-turn operation.

Q: Where can this plug valve be installed within an industrial system?

A: The valve is designed for flexible deployment in diverse fluid control systems, allowing mounting in either horizontal or vertical positions. It is well-suited for applications involving water, gas, oil, or chemicals within the allowable temperature and pressure ranges.

Q: What is the process for leak testing, and how does it ensure valve reliability?

A: Each valve undergoes leak testing as per API 598 standards, which involves subjecting the assembled unit to pressure and checking for leaks. This rigorous process guarantees that the valve maintains superior sealing integrity for bi-directional flow under operational pressures.

Q: How can the plug valves working life benefit my industrial operation?

A: With a tested working life of up to 10,000 cycles and robust sealing, the valve provides long-term operational reliability, reducing downtime and minimizing the need for frequent replacements or repairs in critical flow applications.

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